Guangdong Huizhou Ternary Material Anti-Oxidation Conveying System

Case Overview

A prominent battery material manufacturer in Guangdong, Huizhou, faced significant challenges in conveying ternary precursor materials. The existing open conveying methods led to material oxidation, quality degradation, and increased production costs. Headpowder was engaged to design and implement a customized anti-oxidation conveying system that addresses these critical issues.

Customer Pain Points

During the conveying process, ternary materials are highly susceptible to oxidation due to exposure to air and moisture. This oxidation not only reduces the electrochemical performance of the final cathode material but also creates safety risks from dust generation. The customer also struggled with material loss, frequent maintenance downtime, and inconsistent feed rates, which directly impacted production yield and product consistency.

Product Advantages & Solutions

Headpowder's anti-oxidation conveying system provides a closed-loop, inert-gas-purged transport environment that effectively isolates ternary materials from oxygen and humidity. Key features include:

• Sealed pipeline design with nitrogen blanketing to suppress oxidation reactions.
• Low-shear conveying components that minimize particle breakage and fines generation.
• Real-time oxygen monitoring and automated purge control for consistent protection.
• Modular construction allowing easy integration with existing upstream and downstream processes.

This solution delivers several measurable benefits: oxidation rate reduction of over 90%, nearly zero material loss, reduced maintenance intervals, and stable conveying throughput that matches the customer's production line speed.