With over a decade of experience in the pneumatic conveying industry, our company specializes in a full range of pneumatic conveying system equipment.
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Plug Flow Conveying
简介:
  • Conventional pneumatic conveying systems often cause material degradation, pipe blockages, and excessive energy consumption when handling fragile or abrasive powders, leaving manufacturers struggling with downtime and inconsistent product quality. Headpowder's plug flow conveying systems deliver gentle, stable material transfer that minimizes particle damage and eliminates line clogging.
  • Gentle Material Handling: Low-velocity dense-phase transport reduces particle breakage and product degradation, preserving material quality.
  • Blockage-Free Operation: Self-regulating plug formation clears pipe runs automatically, minimizing downtime from clogs.
  • Energy Efficiency: Consumes up to 50% less compressed air than dilute-phase systems, lowering operational costs.
  • Customizable Configurations: System layouts, materials of construction, and control options can be tailored to specific process needs.
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Pain Point

Conventional pneumatic conveying systems often cause material degradation, pipe blockages, and excessive energy consumption when handling fragile or abrasive powders, leaving manufacturers struggling with downtime and inconsistent product quality. Headpowder's plug flow conveying systems deliver gentle, stable material transfer that minimizes particle damage and eliminates line clogging.

Product Description

Headpowder's Plug Flow Pneumatic Conveying Systems use controlled, low-velocity air pulses to move bulk solids in discrete, dense-phase plugs. This design significantly reduces material wear, conserves energy by up to 50% compared to dilute-phase systems, and ensures reliable transport of even the most delicate or cohesive powders. Ideal for food, pharmaceutical, chemical, and mineral processing applications.

Product Features

  • Low-velocity dense-phase transport preserves particle integrity and reduces attrition.
  • Self-cleaning plug formation mechanism prevents blockages and product buildup.
  • Variable air pressure control adjusts to material characteristics for consistent flow.
  • Compact system footprint saves plant floor space and simplifies installation.
  • Modular components allow easy retrofitting into existing conveyor lines.

Product Pricing

The Plug Flow Pneumatic Conveying Systems are fully customizable to match specific material properties, conveying distances, and throughput requirements. Each system is engineered to order, and pricing is provided upon request based on your project specifications.

Service Commitment

Headpowder offers comprehensive support from initial system design through commissioning and ongoing maintenance. Our team provides on-site installation guidance, operator training, and responsive after-sales service. All systems are backed by a standard warranty, with extended service agreements available.

Specifications

Plug Flow Conveying

ParameterValue
Conveying CapacityUp to 50 tons per hour (customizable)
Conveying Distance5 – 500 meters (horizontal & vertical)
Material Particle Size0.5 – 50 mm (depending on density)
Operating Pressure0.2 – 0.8 MPa (adjustable)
Air Consumption0.5 – 10 Nm³/min per ton (per material)
System MaterialCarbon steel, stainless steel 304/316L, or custom alloys
Control SystemPLC with HMI touch screen, remote monitoring optional
Power Supply220V/380V/480V, 50/60 Hz (as required)
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