With over a decade of experience in the pneumatic conveying industry, our company specializes in a full range of pneumatic conveying system equipment.
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Dense Phase Conveying
简介:
  • Many bulk material handling systems struggle with material degradation, pipeline wear, and high energy consumption when conveying fragile or abrasive powders. Headpowder's Dense Phase Pneumatic Conveying Systems overcome these challenges by delivering materials at low velocity and high pressure, ensuring gentle handling and extended equipment life.
  • Gentle Material Handling: Low-speed plug flow minimizes particle degradation, making it ideal for fragile or abrasive materials.
  • Reduced Energy Consumption: Uses less compressed air than dilute phase systems, lowering overall operating costs.
  • Extended Equipment Life: Wear-resistant components and low-velocity flow reduce pipeline and fitting erosion.
  • Customizable Layout: Supports complex routing including multiple bends, vertical lifts, and multiple discharge points.
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Many bulk material handling systems struggle with material degradation, pipeline wear, and high energy consumption when conveying fragile or abrasive powders. Headpowder's Dense Phase Pneumatic Conveying Systems overcome these challenges by delivering materials at low velocity and high pressure, ensuring gentle handling and extended equipment life.

Product Description

Headpowder Dense Phase Conveying is a high-efficiency pneumatic transport solution designed for fragile, abrasive, or cohesive bulk solids. Using compressed air to push material plugs through pipelines at low speeds, it minimizes component wear and product degradation while maintaining reliable flow even over long distances. This system is widely used in industries such as chemicals, food processing, pharmaceuticals, and minerals.

Product Features

  • Low Velocity, High Density Transport: Material moves as dense plugs, reducing particle breakage and pipe erosion.
  • Energy Efficient Operation: Lower air consumption compared to dilute phase systems, cutting operational costs.
  • Flexible System Configuration: Customizable for horizontal, vertical, or curved routes with multiple inlet/outlet points.
  • Robust Component Design: Heavy-duty piping, wear-resistant bends, and reliable air supply units ensure long service life.
  • Automated Control Integration: PLC-based controls allow precise adjustment of air pressure and material flow rates.

Pricing

Dense Phase Conveying Systems are engineered-to-order solutions. Each system is customized based on material properties, conveying distance, capacity requirements, and site layout. Please contact Headpowder for a tailored quotation.

Service Commitment

Headpowder offers comprehensive support including on-site installation guidance, commissioning assistance, operator training, and responsive after-sales service. Our technical team provides remote troubleshooting and spare parts supply to minimize downtime.

Specifications

Dense Phase Conveying

ParameterDetails
Conveying CapacityUp to 50 t/h (varies by material and system design)
Conveying DistanceUp to 500 m (horizontal), 80 m (vertical)
Operating Pressure2 – 6 bar (gauge)
Pipeline DiameterDN50 – DN300 (customizable)
Material Particle Size0.1 – 10 mm typical (dependent on product)
Control SystemPLC with HMI touchscreen
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