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Micro Batching System
简介:
  • Are you struggling with inconsistent small-batch mixing, excessive material waste, and lengthy changeover times in your production line? Our Micro Batching System eliminates these inefficiencies by delivering precise, repeatable dosing for minute quantities, reducing waste and speeding up your process.
  • Precision Gravimetric Dosing: Uses high-resolution load cells and closed-loop control to achieve dosing accuracy within ±0.1% of the target weight, ensuring consistent batch quality.
  • Modular Scalability: The system's modular construction allows easy addition or removal of feeding stations, enabling quick adaptation to changing batch sizes and material types.
  • Self-Cleaning Design: Integrated blow-back and purge mechanisms reduce cross-contamination between runs, minimizing downtime for manual cleaning.
  • Compact Footprint: Designed for space-constrained environments, the unit occupies less than 0.5 square meters while delivering full-scale micro batching capabilities.
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Are you struggling with inconsistent small-batch mixing, excessive material waste, and lengthy changeover times in your production line? Our Micro Batching System eliminates these inefficiencies by delivering precise, repeatable dosing for minute quantities, reducing waste and speeding up your process.

Product Description

The Micro Batching System by headpowder is a compact, automated solution designed for accurate dispensing and blending of powders and granules in small batches. It combines high-precision feeding, weight-based control, and a modular design, enabling seamless integration into existing production lines for industries such as pharmaceuticals, chemicals, and food.

Product Features

  • High-precision gravimetric dosing with accuracy tolerances within ±0.1% of target weight.
  • Modular and scalable architecture for quick reconfiguration and batch size adjustments.
  • Touchscreen HMI with intuitive recipe management and real-time data logging.
  • Self-cleaning mechanism to reduce cross-contamination between batches.
  • Compact footprint suitable for space-constrained production areas.
  • Automated material handling with minimal operator intervention.
  • Compatible with a wide range of dry powders and granular materials.

Product Pricing

The Micro Batching System is a custom-engineered solution. Pricing is based on your specific batch size requirements, material characteristics, and integration needs. Contact our team for a tailored quotation.

Service Commitment

We offer comprehensive support including on-site installation assistance, remote troubleshooting, preventive maintenance programs, and a dedicated service hotline. Our engineers provide training for your operators to ensure smooth daily operation. Spare parts are readily available to minimize downtime.

Specifications

Micro Batching System

ParameterValue
Batch size range10 g – 5 kg per cycle
Accuracy±0.1% of set weight (typical)
Feed rateUp to 60 kg/h (depending on material)
Power supplyAC 220V, 50/60 Hz, single phase
Control interface7-inch color touchscreen HMI
Construction material304 stainless steel (contact parts)
IP ratingIP54 (standard), IP65 (optional)
Dimensions (L×W×H)800 × 600 × 1200 mm (customizable)
Shandong headpowder Engineering Co., Ltd. All rights reserved.

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