With over a decade of experience in the pneumatic conveying industry, our company specializes in a full range of pneumatic conveying system equipment.
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It has an R&D base, large lab, focusing on conveying, batching, and powder engineering.
Batching System
简介:
  • Many batching systems suffer from inconsistent ingredient ratios, frequent calibration drifts, and complex manual adjustments that lead to production delays and material waste. Headpowder’s Batching System eliminates these issues with real-time precision control, automated compensation, and a user-friendly interface, ensuring every batch meets your exact recipe specifications without downtime.
  • Real‑Time Precision Control: Continuous weight monitoring with adaptive compensation ensures each ingredient is dosed within 0.1% accuracy, even when material properties fluctuate.
  • Intuitive Recipe Management: Built-in touchscreen HMI allows operators to create, edit, and save up to 500 recipes with password‑protected access and full audit trail.
  • Modular & Scalable Design: The system’s modular architecture lets you start with a basic configuration and later expand ingredient hoppers, discharge valves, or integration modules without replacing the core unit.
  • Robust Industrial Build: IP54 stainless steel enclosure, shock‑resistant electronics, and sealed connectors make the system suitable for dusty, wet, or high‑vibration production floors.
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Common Pain Points Solved

Many batching systems suffer from inconsistent ingredient ratios, frequent calibration drifts, and complex manual adjustments that lead to production delays and material waste. Headpowder’s Batching System eliminates these issues with real-time precision control, automated compensation, and a user-friendly interface, ensuring every batch meets your exact recipe specifications without downtime.

Product Description

The Headpowder Batching System is a fully integrated solution designed for industrial environments requiring accurate, repeatable, and high-speed material dosing. It combines robust hardware with intelligent software to streamline multi-ingredient blending, reduce human error, and deliver consistent output across production shifts.

Key Features

  • Real‑time weight feedback with 0.1% accuracy class load cells
  • Touchscreen HMI with recipe management and batch history logging
  • Adaptive auto‑tare and drift compensation for long‑run stability
  • Modular component design for easy integration with existing conveyors, mixers, and silos
  • Remote monitoring and alert system via Ethernet/IP or Modbus TCP
  • IP54 stainless steel enclosure suitable for harsh industrial conditions

Pricing

The Batching System is a fully customizable solution. Pricing depends on the number of ingredients, required throughput, enclosure grade, and additional automation modules. Please contact our sales team to receive a detailed quotation tailored to your specific production layout and budget.

Service Commitment

Every Batching System from Headpowder comes with a 12‑month comprehensive warranty covering parts and labor. We offer on‑site commissioning, operator training, and a 24/7 technical support hotline. Remote diagnostics and preventive maintenance programs are also available to minimize unplanned downtime.

Specifications

Batching System

ParameterValue
Weighing Capacity50 kg – 5000 kg per hopper (customizable)
Weighing Accuracy±0.1% of full scale
Ingredient CountUp to 32 ingredients (expandable)
Batch Cycle TimeAs fast as 30 seconds per batch (depending on material flow)
Communication ProtocolEthernet/IP, Profinet, Modbus TCP
Enclosure RatingIP54 (optional IP65)
Power Supply380–480 VAC, 3‑phase, 50/60 Hz
Operating Temperature0°C to 50°C
Shandong headpowder Engineering Co., Ltd. All rights reserved.

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