Jiangsu Suqian Resin Powder Pot Feeder Conveying Project

Project Overview

A prominent resin powder processing facility in Suqian, Jiangsu, required a dependable material handling system for their pot feeder conveying operations. The existing manual process could not keep up with production demands, leading the company to seek a more efficient and safer alternative.

Customer Challenges

The facility faced several operational hurdles: manual transporting of resin powder pots was labor‑intensive and slow, creating a notable bottleneck in the production line. Workers were exposed to airborne dust, raising health and safety concerns. The open handling method also led to material spillage and contamination, affecting product quality. Additionally, inconsistent feed rates caused downstream equipment to operate unevenly, increasing wear and maintenance costs.

Solution Delivered

Headpowder designed a fully enclosed pot feeder conveying system tailored to the specific layout and throughput requirements of the Suqian plant. The solution incorporates a positive pressure pneumatic conveyor that transfers resin powder from storage to the feeding hopper without human contact. An integrated dust collection unit maintains a clean workplace environment. A programmable logic controller (PLC) with sensors monitors material flow and adjusts feed rate automatically, ensuring steady operation. The system also includes easy‑access inspection ports and quick‑release couplings for simplified cleaning and maintenance. Since commissioning, the plant has reported a consistent increase in throughput, reduction in material waste, and compliance with local occupational safety standards.