Jiangsu Yancheng Rubber Powder Closed Conveying Case

Case Overview

Headpowder successfully delivered a rubber powder closed conveying system for a medium-sized recycling facility in Yancheng, Jiangsu. The system is designed to handle fine rubber powder generated from tire recycling processes, ensuring dust-free operation and continuous material flow within a sealed environment.

Customer Challenges

The client faced serious dust leakage during manual and open conveying stages, leading to poor workshop air quality and frequent equipment wear. Material loss due to spillage and airborne particles exceeded 5% of total output, increasing raw material costs. In addition, the existing open conveyors required daily cleaning and frequent maintenance, which disrupted production schedules and raised labor expenses.

Headpowder Solution

Headpowder installed a fully enclosed pneumatic conveying line with a dedicated filtration unit and automated pressure control. The system uses sealed piping and rotary valves to transport rubber powder from grinding mills to storage silos without any dust escape. An integrated sensor network monitors flow rate and system pressure in real time, allowing operators to adjust parameters remotely. The closed design eliminates material spillage, reduces cleaning downtime by over 80%, and achieves a stable conveying capacity of up to 3 tons per hour with minimal energy consumption.