Hebei Tangshan Glass Fiber Wear-Resistant Conveying System

Case Overview

Headpowder delivered a glass fiber wear-resistant conveying system for a manufacturing facility in Hebei Tangshan. The system was designed to handle abrasive materials with high efficiency and reduced maintenance needs.

Customer Challenge

The client faced frequent wear and tear on their existing conveying equipment due to the abrasive nature of glass fiber materials. This led to unplanned downtime, high replacement costs, and significant production delays. The existing system also struggled with material buildup, causing inconsistent flow rates and additional cleaning requirements.

Solution Provided

Headpowder engineered a customized wear-resistant conveying system using high‑density polyethylene (HDPE) liners and specialized ceramic coatings. The system integrates a closed-loop design to minimize dust emission and material spillage. Key improvements include a reinforced conveyor belt with abrasion‑resistant surface, optimized roller spacing for reduced friction, and a smart monitoring module that alerts operators to potential blockages. These modifications extended the equipment lifecycle and maintained steady material throughput.

Key Features

• Wear‑Resistant Liners – HDPE and ceramic composite surfaces reduce abrasion and extend service life.
• Closed‑Loop Design – Minimizes dust and spillage, improving workplace safety and cleanliness.
• Smart Monitoring – Real‑time sensors detect abnormal loads and potential blockages, enabling proactive maintenance.
• Modular Construction – Easy to install, expand, or reconfigure for different production layouts.

Technical Parameters

• Conveying capacity: up to 120 t/h
• Belt width: 800 mm – 1400 mm
• Operating temperature range: -20°C to +80°C
• Drive power: 7.5 kW – 45 kW (depending on length and load)