Jiangsu Suzhou Inorganic Salt Powder Closed Conveying Project

Project Overview

Headpowder successfully delivered a closed conveying system for an inorganic salt powder production facility in Suzhou, Jiangsu. The project aimed to replace traditional open handling methods with a fully enclosed, automated powder transport solution. By integrating headpowder's advanced pneumatic conveying technology, the client achieved safe, efficient, and dust-free material transfer from storage to downstream processing units.

Customer Pain Points

The client faced several operational challenges. First, open manual transfer of inorganic salt powder generated airborne dust, posing health risks to workers and causing environmental compliance issues. Second, frequent material spillage resulted in product loss and increased cleaning costs. Third, inconsistent feed rates due to manual operation led to production bottlenecks and quality variations. Additionally, existing equipment required high maintenance and frequent shutdowns, reducing overall productivity.

Solution & Advantages

Headpowder provided a customized closed conveying system featuring a fully sealed pipeline network, vacuum-pneumatic transport, and automated control. The solution eliminated dust emissions through leak-proof couplings and filtration units, ensuring a safe workplace. A centralized PLC controller enabled precise material dosing and real-time monitoring, improving production consistency. The modular design reduced installation downtime and allowed easy integration with existing silos and reactors. Furthermore, the system's low-energy fans and wear-resistant components lowered operating costs and extended service life.